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Run more often, produce more when running, increase process yield, and reduce costs in a safe, responsible manner with XMPro’s Suite of Tools for Event Intelligence, AI & Intelligent Digital Twins
The XMPro Intelligent Business Operations Suite is a versatile platform that enables the full range of decision intelligence within an intelliegnt digital twin framework. It starts by offering decision support through real-time data visualizations and insights. As users progress, XMPro employs AI and analytics for decision augmentation, providing intelligent recommendations. It culminates in decision automation, allowing for independent operational decisions within a secure, agent-based, algorithmic system. XMPro ensures a smooth transition between these stages, supporting the journey from data analysis to autonomous operations.
The XMPro App Designer is a no-code event intelligence application development platform. It enables Subject Matter Experts (SMEs) to create and deploy real-time intelligent digital twins without programming.
Challenge: In order to maximize underground mining operations, the underground conveyor system, a frequent cause of unplanned downtime, needed to reduce its downtime by 30% as an initial target for a predictive maintenance solution
Solution: XMPro actively monitors 52 conveyors (spanning over 80+km) in real time, predicting fluid coupling and lagging failures with prescriptive recommendations.
Benefits: Within five months, the solution identified a potential saving of 184 hours of borer downtime, equating to 44k product tonnes. Exceeding the target, the solution achieved over a 80% reduction in downtime for fluid coupling failures. It now monitors multiple asset types across several mines
Challenge: Engineers are overwhelmed with unscored asset events from IoT telemetry, tribology tests, and OEM alarms, making it arduous to timely track, triage, and respond to critical events to avert equipment downtime across a large mobile asset fleet
Solution: XMPro scores each event in real-time using Company’s proprietary triage scoring models. Engineers manage exceptions and address root causes
Benefits: The implementation led to a 95% reduction in events requiring manual scoring before triage, and a 4X improvement in the Engineer-to-Asset ratio against industry standards. Consequently, reliability engineers can prioritize providing solutions to root causes.
Challenge: A multinational OEM and machine builder needed a digital solution to offer equipment monitoring and predictive maintenance services worldwide, utilizing subject matter experts in Remote Operations Centers as part of a servitization model
Solution: XMPro provided a Digital Twin-oriented Remote Operation Center platform, enabling OEM engineers to monitor and service global clients in real time.
Benefits: XMPro’s iDTS provides a unified platform for OEM engineers and clients to collaboratively view and discuss specific asset and process events with potential operational impacts. This enables OEM engineers to offer remote, comprehensive support to their global clientele.
We’ve published a 3000-word guide to help you understand exactly what a digital twin is and how you can use it to manage your operations in real-time. In the guide, you’ll learn: